Compacting Process

The roll compaction process takes finely sized powders, compresses these into a solid shape which can be a flat sheet, corrugated sheet and or in stick form. This is accomplished utilizing a roll compactor. Roll compactors are similar in design to roll briquetters, however higher compaction pressure is needed as well as different product shape to produce a suitable compacted material. The compacted material is then typically reduced in size and screened to specification. Size reduction is normally accomplished with milling, crushing or granulation equipment. This granulated material is then classified via a mechanical screening system or air classification which removes the any oversize and undersize product. The finished sized product that is obtained is then sent to storage. The end product may then be shipped in bulk quantities, packaged or used in other manufacturing processes.

Typical applications that utilize the roll compaction and granulation process are fertilizers, minerals, pharmaceuticals and fine chemicals. The equipment for a compaction system can be offered with special materials of construction and can be designed to meet our customer’s needs.

Typical compaction and granulation plants include special auxiliary equipment used for milling, screening, mixing, de-aeration and material handling. This equipment needs to be properly selected and designed to ensure proper operating conditions and quality product. K.R. Komarek Inc. is able to assist our customers with the design of complete compaction and granulation plants

Compacting Process
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